{"id":49,"date":"2022-07-20T07:35:08","date_gmt":"2022-07-19T22:35:08","guid":{"rendered":"http:\/\/150.60.227.26\/?page_id=49"},"modified":"2022-07-20T07:35:08","modified_gmt":"2022-07-19T22:35:08","slug":"forming","status":"publish","type":"page","link":"https:\/\/www.maruyasu.co.jp\/en\/industrial\/forming\/","title":{"rendered":"FORMING"},"content":{"rendered":"
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We have a wide variety of technologies such as press technology forming metal,
“plastic processing” used for tube processing or others, and “injection molding”
and “extrusion molding” , which is molding resin into designed shapes by heating and melting it.<\/p>\n<\/div>\n

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Roll-forming<\/h2>\n

Technology to form a strip of thin plate into the desired shape with multiple rolls.
We produce 2 types of tube,Single-walled tube with the process of rolling strip-shaped thin plate into a tubular shape and welding both ends at the top.
Double-walled tube having higher pressure resisting strength with the process of rolling strip-shaped thin plate in double into a tubular shape and brazing.<\/h3>\n

\uff0d Material \uff0d<\/h4>\n

Stainless steel\/Iron<\/p>\n

\uff0d Main products \uff0d<\/h4>\n
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  • \u30fbFuel pipe (Iron)<\/li>\n
  • \u30fbBrake pipe (Iron)<\/li>\n
  • \u30fbCooling water pipe (Stainless steel)<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n
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    \"image\"<\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n
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    Press<\/h2>\n

    Technology that forms steel plate with press dies and has high productivity.
    It is also used for products require design.<\/h3>\n

    \uff0d Material \uff0d<\/h4>\n

    Stainless steel\/Iron\/Aluminum<\/p>\n

    \uff0d Main products \uff0d<\/h4>\n
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    • \u30fbUpper cover (Iron)<\/li>\n
    • \u30fbEGR cooler components (Stainless steel)<\/li>\n
    • \u30fbEngine mount (Iron)<\/li>\n
    • \u30fbOil cooler tube bracket (Aluminum)<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n
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      \"image\"<\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n
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      Pipe end forming technology<\/h2>\n

      Process to make shapes at pipe ends for joining and sealing.
      It has high productivity and can process high-precision end shapes.<\/h3>\n

      \uff0d Material \uff0d<\/h4>\n

      Stainless steel\/Iron\/Aluminum<\/p>\n

      \uff0d Main products \uff0d<\/h4>\n
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      • \u30fbFuel pipe (Iron)<\/li>\n
      • \u30fbBrake pipe (Iron)<\/li>\n
      • \u30fbEGR cooler (Stainless steel)<\/li>\n
      • \u30fbFuel cooler (Aluminum)<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n
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        \"image\"<\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n
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        Bending process technology<\/h2>\n

        Technology to bend pipes into the required shape.
        It supports various materials and dimensions.
        Select the optimum process according to the production volume.
        (Dedicated bending machine\/general-purpose bending machine\/double bending machine, etc.)<\/h3>\n

        \uff0d Material \uff0d<\/h4>\n

        Stainless steel\/Iron\/Aluminum\/Resin<\/p>\n

        \uff0d Main products \uff0d<\/h4>\n
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        • \u30fbFuel pipe (Iron, Resin)<\/li>\n
        • \u30fbBrake pipe (Iron)<\/li>\n
        • \u30fbCooling pipe (Stainless steel, Aluminum)<\/li>\n
        • \u30fbOil pipe (Iron)<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n
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          \"image\"<\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n
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          Resin injection molding technology<\/h2>\n

          Technology to pour melted resin into a molding die and mold it.
          In injection molding, it is also possible to produce tubular products with PIT molding.<\/h3>\n

          * PIT:(Projectile Injection Technology)
          It is one of the injection molding technologies.
          After injecting resin into molding die, a bullet set in the molding die in advance is shot by high pressure gas and push the solid part out in order to make the product hollow (into a pipe shape).<\/small><\/p>\n

          \uff0d Material \uff0d<\/h4>\n

          Poly phenylene sulfide (PPS)\/ Polyamide<\/p>\n

          \uff0d Main products \uff0d<\/h4>\n
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          • \u30fbResin water pipe<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n
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            \"image\"<\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n
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            Resin extrusion technology<\/h2>\n

            Technology to push heat-melted resin through a molding die and form it into a cylindrical shape. It can mold various materials by adjusting the mold temperature.
            By changing the mold size, it corresponds to range of outer diameter from 4.8mm to 21 mm.
            It is also possible to change the wall thickness.<\/h3>\n

            \uff0d Material \uff0d<\/h4>\n

            Polyamide\/Other thermoplastic resin<\/p>\n

            \uff0d Main products \uff0d<\/h4>\n
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            • \u30fbResin purge pipe<\/li>\n
            • \u30fbAir suspension tube<\/li>\n<\/ul><\/div>\n<\/p><\/div>\n
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              \"image\"<\/figure>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

              We have a wide variety of technologies such as press technology forming metal, “plastic processing&#8221 […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":43,"menu_order":2,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-49","page","type-page","status-publish","hentry"],"acf":[],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t